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c/electriciansblake_cooperblake_cooper29d agoProlific Poster

I was wrong about using the same torque setting on all aluminum lugs

For years, I just used the same 50 lb-ft setting from my steel lug spec sheet on everything. A job last month in Tampa had me replacing a whole panel with aluminum bus bars, and I kept getting high resistance readings on my connections. The foreman pointed me to the manufacturer's print, which called for 35 lb-ft max. I looked it up, and aluminum's yield point is way lower. I've been over-tightening and damaging the metal this whole time. Has anyone else run into this with newer, lighter gear?
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3 Comments
mason_craig34
That's why I always check the spec sheet first now.
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jessejohnson
Yeah, and the spec sheet is the only real truth these days.
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ellis.ben
ellis.ben9d ago
Totally get that. Honestly found out the hard way that specs don't tell the full story. Bought a laptop once with great numbers that ran hot and loud in real use. Now I look at the sheet, but then hunt down actual user reviews for the normal stuff people do. The spec sheet is a good starting point, but it's not the whole picture.
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